Kanban is the name given to the inventory control card used in a pull system. The primary benefit of kanban is to reduce overproduction, the worst of the seven deadly wastes. A true kanban system produces exactly what is ordered, when it is ordered, and in the quantities ordered. It is essentially a[...]
Overall Equipment Effectiveness (OEE) is a crucial measure in TPM that reports on how well equipment is running. It factors three elements ---the time the machine is actually running, the quantity of products the machine is turning out, and the quantity of good output - into a single combined score.[...]
A brief but complete introduction to TPM offering an easy-to-follow overview of the basic TPM features and implementation.[...]
Cellular Manufacturing: "One-Piece Flow for Workteams "introduces production teams to basic cellular manufacturing and teamwork concepts and orients them for participating in the design of a new production cell. Use this book to get everyone on board to reduce lead time, work-in-process inventory, a[...]
Standard work is a set of work procedures that effectively combine people, materials, and machines to maintain quality, efficiency, and safety. This text discusses the characteristics of standards, key benefits and applications of standardization, documentation, and other topics.[...]
Just-in Time for Operators presents concepts and tools. The book includes illustrations and examples to explain basic JIT concepts and some of the changes people may encounter in a JIT implementation.[...]
This is the Participant's Guide that accompanies the 5S for Safety Implementation Toolkit.
Since it is human nature to make mistakes, the Zero Quality Control System (ZQC) does not blame people for errors, but instead keeps errors from becoming defects by monitoring processing conditions at the source. In this breakthrough approach, mistake-proofing devices called poka-yoke are used to ch[...]
The Lean Office: Collected Practices and Cases is a compilation of articles previously published in the Productivity Press newsletter, Lean Manufacturing Advisor. These articles discuss lean implementations in non-manufacturing operations, from design to processing invoices to customer service. Most[...]
Equipment downtime can bring a lean manufacturing operation to a complete standstill. Total productive maintenance (TPM) is such a fundamental part of becoming lean because a machine failure at one step of a continuous flow process will halt all the steps before and after it. Strategies aimed at eli[...]
While lean operations can produce significant benefits to an organization, the greatest benefits will not be realized unless lean is extended beyond the organization to involve both suppliers and customers. Lean Supply Chain: Collected Practices and Cases provides a variety of case studies taken fro[...]
Flow is a fundamental concept of lean manufacturing, and its improvement is a challenge to many organizations. After mastering basic visual tools, managers must concentrate on increasing flow. This work provides shopfloor and other lean professionals with what they need to know about how other compa[...]